Plastic Shrinkage Hose /Shisha Pipe/Flexible Pipe Extruder Making Machine
PP/PE/PVC/PA Single Wall Corrugated Pipe production line.
1.Corrugated Pipe application:
Using PVC, PE, or PP as a raw material, the single-wall corrugated pipe has excellent characteristics of corrosion resisting, anti-abrasion, high strength and flexibility, etc. It has been widely applied for cable protection, outlet tubes of washing machines, ventilating pipes of vacuum cleaner, and so on. Our single-wall corrugated pipe line has advantages of accurate forming, reliable performance, high speed and efficiency, and easy operation.The performance index reaches the leading level in the world.
2. Process Flow of single-wall corrugated pipe machine line:
Raw material → mixing→vacuum feeding → material dryness → single screw extruder → Forming mould → winding machine→finished product inspecting &packing
3.Main technical parameters
Model |
XSDPEG-90 |
XSDPEG-65 |
XSDPEG-45 |
XSDPEG-30 |
Screw diameter (mm) |
Φ90 |
Φ65 |
Φ45 |
Φ30 |
L/D |
30/1 |
30/1 |
30/1 |
30/1 |
Output (kg/h) |
200 |
100 |
40 |
20 |
Total power (kw) |
120 |
80 |
50 |
20 |
Pipe dia. Range (mm) |
Φ110-Φ200 |
Φ16-Φ75 |
Φ8-Φ50 |
Φ2-Φ15 |
Haul off speed (m/min) |
10 |
10 |
15 |
15 |
Capacity annually (10km) |
150 |
150 |
150 |
150 |
Single Screw Extruder
High production capacity of extrusion on the high quality basis. Lower temperature plasticizing design, ensure high quality PIPE extrusion. Material of screw and barrel: 38CrMoAlA, nitrogen quenched (0.4-0.7mm ), Rigidity of screw: >740 , Rigidity of barel >940, the surface of screw is chromeplated Feeding bush with water cooling system
Advantages:
All parts are high standard for exporting..use domestic and foreign well known brands Simens motor, ABB frequency converter, Guomao reducer, Omron temprature control,Demaji screw we will according to your pipe diameter and speed match suitable motor to
save energy ect.
Extrusion Die and The Core Bar and Mouth Mould
1)Material :40Cr , the surface of die is chromeplated, anti-corrosive which better quality than 45#steel
2)One set mold have two sizes design can save cost and easy change to another size of mold...this to meet different reqirements from customer.
3)Adopt 55 pairs of big block molds total length 3942 mm
The core bar and mouth mould
Wings Plastic new design,the core bar and mouth mould fit together,when change size,no like the old design change the core bar and mouthe separately,it will be save more than 1h for cleaning the waste material.
High Speed Forming Machine
Gear driven system with high precision modules and tracks. The track is water cooling system, it could meets 10-30m/min working speed.It is added water cooling and fan cooling two systems.
Forming machine with large cooling area .Temperature fast cooling down.This means the speed will be faster. we test for indian machine speed 20-25mm /minute.
Moulds Block
Materials of moulds block:40Cr. The moulds are made by CNC system, it is high precison and long service life.
It could be designed into one hole or two holes according to customers' request. We could print customers logo into moulds according request.
Mould Advantage
1.One mould with two or three different sizes. When change size just up and down move forming machine. No need to unmount and reinstall. So will save more than two hours.
2.Can carve customer logo in the mould,replace the jet printer.
Automatic coiler
No of wheel: two wheels or one wheel according customer request. Useing delta inverter system, it is automatic adjustment of winding speed.
Double station rewinder Advantages:
1)It has induction device which used for adjust the rewind speed automatically.
2)adopt torque motor and frequency control and pneumatic self open - lock switching.
Application of Plastic Corrugated Pipe :
5. Our service
*We can provide customers with perfect installation and use services.
*We can provide customers with satisfactory products according to their needs.
*When problems arise during the use of products, we can provide appropriate solutions.
*The warranty period is one year, except man-damage.
*Welcome to visit our factory and looking forward to win-win cooperation.