HDPE Structured Spiral Wall Pipe Manufacturing Plant

• Warranty: 1year
• Product Type: PE/PP Spiral Profiled Wall Pipe Tank
• Screw No.: Single-screw
• Model NO.: SMSG-5000, SMSG-4000, SMSG3000, SMSG2400, SMSG1200
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008, TUV
• Customized: Customized
• Condition: New, Under The Order
• After-sales Service: Send Technical Staff to Install and Test Machines
• Pipe Types: Double Wall, Hollow Structural Wall, Drainage
• Delivery Conditions: Fob CIF CIP
• Electrical Appliances: ABB, Siemense, Omron, Shneider, Rkc
• Prepayments: 30% Prepayment+70% Balance, T/T
• Technical Support: Permanent Technical Support
• Output Capacity: 300kg/H-1500kg/H
• HDPE Drain Pipe Diameters: 200-800, 600-1600, 800-1200, 1500-2400mm
• Square Rectangle Profile Speed: 1-20m/H
• PE-HD PE Winding Pipe Applications: Wastewater Drainage Pipe, Chemical Storage Tank
• PE/PP/PVC Welding Rod Machine Line: Optional
• Hand-Held Welding Gun/Extruder: Optional
• Spiral Winding Pipe Coonection Method-1: Heat Shrinkable Belt/Sleeve, Electric Fusion Belt
• Helical Spiral Winding Machine: Universal Multi-Purpose for Different Spiral Pipes
• Transport Package: Stretch Film and Wooden Pallet, Wooden Packing
• Specification: DN200-DN4200
• Trademark: Sincere Machinery
• Origin: Qingdao, China
• HS Code: 8477209000
• Production Capacity: 50 Sets/Year

Product Description

STRUCTURAL-WALL PE PP SPIRAL WOUND PIPE EXTRUSION MACHINE LINE

Large diameter HDPE Hollowness wall winding pipe extrusion making machine.
Weholite pipe production line.
HDPE structured-wall corrugated plastic pipe manufacturing machinery.
HDPE Solid Wall spiral winding pipe extrusion lines manufacture.
Inner ribs reinforced spiral corrugated pipe extrusion lines.
Solid wall spiral winding HDPE pipe production machine line.
Polyethylene water tanks extrusion production equipment.

Structural-wall spiral winding pipes diameters:
hollow wall spiral pipe diameters dn200mm-4000mm
Solid wall spiral pipe diameters dn200mm-6500mm

Structural-wall spiral winding pipe diameter ranges:
200-800, 300-1500, 600-1800, 800-2400, 1500-3000, 1600-3600, 2000-4000, 3000-5000mm

Spiral pipes Ring stiffness:
SN2, SN4,SN8,SN12.5, SN16

Structural-wall Spiral winding pipes using applications: 
    - water Sewage and drainage pipes 
    - Stormwater sewerage pipes 
    - Rain water sewage plastic pipes
    - Cable protection casing pipes
    - Civil construction pipelines 
    -Chemical storage tanks
    - water storage tanks
    - Liquid storage tanks
    - Manhole wellbore
    - wastewater treatment pump station plant
Type 1: 
large diameter structural-wall hollow wall spiral winding pipe extrusion production line

1. HDPE Large diameter hollow wall spiral winding pipes (diameter from 200mm-5000mm) has high ring stiffness and high brunt intensity with "H" structure. It can be used for approximate 50 years and has many advantages such as low cost assembly and easy operation, with standing pressure, corrosion resistant such as acid, alkali and salt etc. It is becoming as a replacement of cement pipe and cast iron pipe nowadays. It is being widely used as sewage and drainage pipe. 
 
2. HDPE large diameter hollow wall spiral winding pipe extrusion machine line .
**The HDPE large diameter hollow wall winding pipe extrusion line is designed with advantaged technology and improved based on long time practice experience. Diameter range can be 200-4000mm. 
**Our machine is featured with comfortable operation and high performance/price ratio. 
**Due to our special design, it is very convenient in transportation and installment. 
**We also developed energy saving method to save energy consumption in large diameter hollow wall winding pipe extrusion. 
**By adopting two sets of high efficient extruders, the output capacity is big. Our winding pipe extrusion line can make pipe with ring stiffness 4, 8, 12, 16KN/m2. All parts precisely designed and manufactured so the whole extrusion line works stably and reliably. 
**Special design for easy maintenance. 
**The HDPE large diameter hollow wall winding pipe extrusion line is mainly used for producing large diameter hollow wall winding pipe. 

3. Technical parameters:

Model

SMSG-800

SMSG-1200

SMSG-1600

SMSG-2400

SMSG-3000

SMSG-4000

Extruder

SJ-65

SJ-55

SJ-90

SJ-65

SJ-100

SJ-65

SJ-120

SJ-90

SJ-120

SJ-90

SJ-150

SJ-90

Output capacity

150kg/h

60 kg/h

300 kg/h

120 kg/h

400 kg/h

150 kg/h

400 kg/h

200 kg/h

600 kg/h

300 kg/h

800 kg/h

400 kg/h

Pipe diameter

200-800 mm

400-1200 mm

800-1600 mm

1200-2400 mm

2000-3000 mm

2400-4000mm

Production speed

2-16 m/h

2-12 m/h

1-6 m/h

0.5-5 m/h

0.3-3 m/h

0.1-2m/h

Installed Power

180 kw

250 kw

300 kw

400 kw

500 kw

600kw

Type 2: 
Spiral wound corrugated pipe extrusion lines
Double-walled  hollow wall spiral corrugated pipe extrusion machine

Spirally winding making Double-walled polyethylene corrugated pipes with structural wall and hollow wall. High production speed and low energy costs during production. And the most important thing is that spirla winding can reach continuous production, with a maximum length of 30m for a single pipe.

Type 3: 
Inner ribs reinforced spiral winding corrugated pipe extrusion machine line.

Double-layer internally ribbed reinforced polyethylene spiral-wound pipe is spiral-wound welded pipe with complex structural profiles. The inner ribbed spiral pipe has a double-wall structural wall and is widely used as a non-pressure pipe for municipal drainage, rainwater drainage, wastewater sewerage, stormwater drainage and so on.

Spiral wound corrugated pipe diameters: from 200mm to 4000mm
Spiral wound corrugated pipe ring-stiffness: SN6, SN8, SN10, Sn12.5, SN16

Characteristics of inner ribs reinforced spiral wound pipes:
1. Corrosion-resistant, suitable for all kinds of industrial and domestic wastewater
2. Smooth inner wall: low resistance, fast drainage
3. Pipe winding corrugated structure: the corrugated structure is reasonable, which is conducive to expanding the contact surface with the soil as well as filling the backfill in the wave valley of the pipe and the pipe itself to bear the pressure of the surrounding soil, to achieve the pipe-soil joint action.
4. Pipe corrugation in the middle of an upright internal rib greatly improves the stability of the crest, which is conducive to pressure and impact resistance.
5. Plastic strips (profiles) fusion area of the width of a large, effective, similar to the pipe of the seam tensile strength of high
6. High strength: profile structure wall, double-walled, dense and strong
7. High ring stiffness, large calibre: high ring stiffness, light weight, large calibre, cost-effective.
8. Good resistance: strong impact resistance, anti-vibration
9. Light weight: easy construction, cost saving
10. Anti-aging: stable performance, applicable under normal conditions, service life up to 50 years.
11. Good anti-settlement performance: the material used is high-density polyethylene and a small amount of colour masterbatch, to ensure that the overall pipe ring and axial flexibility, is very good anti-settlement performance, low requirements for the trench foundation.
Pipe connection using socket electric fusion to ensure zero leakage, stainless steel clamp connection is convenient and reliable. Connection process is simple, construction is convenient, and the project cost is low.

Consists of the inner ribs reinforced spiral winding pipe production line:
1. Profile Single-screw extruder
2. Adhesive single-screw extruder
3.Profile extrusion mould and disc type sizing sleeves
4. Melt extrusion mould and nozzle
5.Vacuum calibration water tanks
6.Spraying water cooling tank
7.Haul-off machine
8.Cutting machine
9.Spiral winding forming machine
10.Bracket
11.Electric control cabinet and PLC control system.
12.Welding equipments
 

1. HDPE Rib Reinforced Corrugated type Spiral Pipe production line is a kind of new generation high performance.
plastic spiral pipe line for large diameter buried drain pipe according to hollow wall winding pipe
 production technology with the intellectual property. It can produce pipe size from Ø200~Ø4000mm
which is widely used in fields of civil water drain, wastewater drain.

2. The pipe could also be made by the recycled polyethylene material. These properties make it superior
advantages compared with other kinds of drainage pipe.
1) The investment is lower and the automatic control system is easy for operation and maintenance.
2) Adopt winding method by winding the semi-round two side circle profile
3) The inner PE-layer is Composited with the U-type pipe in melting condition. And they will never been
delaminated after spraying cooling forming, with good adhesion effect.
4)Adopting Electric-magnetic heating system which can save 40% to 60% electric power.
5)All Electric Part (breaker/motor/INCKO/Inverter) is Siemens/ABB/Omron
6)Production Speed is 1-20m/min.
7)Max. Pipe Size: 4000mm.
 
3. The features of PE Spiral Corrugated Pipe: 
1) Light weight-per-meter
2) Belling link, tight cementation
3) Pressure against, high strength
4) Anti-frozen and long service life (50 years )
5) Convenient construction

4.Technical parameter:

 

Model	Pipe Dia.(mm)	Extruder model	Production speed m/h	Max.out put kg/h	Total power kw	Overall dimension mm
SMSG-800	200-800mm	SJ-75 SJ-45	1-30	200	180	17000*8000*4000
SMSG-1600	600-1600mm	SJ-90 SJ-65	1-20	500	220	20000*10000*4800
SMSG-2000	800-1200mm	SJ-120 SJ-90	1-18	700	260	22000*12000*5000
SMSG-3000	1500-3000mm	SJ-150 SJ-90	1-10	1000	310	25000*14000*5300
SMSG-4000	2000-4000mm	SJ-150 SJ-100	0.5-7	2000	310	40000*14000*5300

Type 4: 
Solid wall spiral winding pipe extrusion line.
Seamless welding solid wall spiral winding pipe machinery.
Water storage tanks extrusion production line
PP-H storage tanks extrusion production line
Trenchless sinking wells jacking pulling pipe extrusion machine

The solid wall welded HDPE pipe, diameters from 200mm to 6500mm, wall thickness adjustable.
Solid-wall spiral winding pipes are widely using for Electric melting fusion pipe fittings, electrical cable protective/conduit pipes, thermal pipe casing pipe shells, threaded trenchless jacking-pulling pipes, polyethylene water storage tanks, chemical storage tanks,Mining Ventilation Pipe and so on.

Consists of the solid wall spiral winding pipe extrusion line: 

1	Single-screw extruder for HDPE belt extrusion	1 sets or 2 sets
2	Extrusion T-die mould	1 set
3	Heating devices	1set
4	Air cooling devices	1set
5	Spiral wound machine	1set
6	Pressing rollers	1set
7	Cutting machine	1set
8	Stackers	1set
9	Electrial cabinet with Siemens PLC HMI touching screen	1set

Type 5: Steel belt reinforeced composite HDPE spiral winding pipe extrusion lines.

Steel Belt Reinforced Polyethylene Spiral Wound Pipe is a kind of composite spiral wound pipe, which has the advantages of corrosion resistance and flexibility of plastic and rigidity of steel belt at the same time. The outer wall of this pipe can be corrugated or flat. Steel Belt Reinforced Hollow Wall Winding Pipe Equipment. Double flat wall plastic steel winding pipe equipment. Steel Belt Reinforced Corrugated Pipe Equipment. Plastic steel winding pipe equipment. 

Consists of steel plastic composite spiral wound pipe extrusion line:

1	Steel belts unwinder	1set or 2 sets
2	Steel belts Straightening machine	1set
3	Steel belt High frequency heating device	1set
4	Steel belt welding machine	1set
5	Single screw extruder for HDPE melt extrusion	1set
6	Extrusion die moud for PE coating on the surface of steel belt	1set
7	Vacuum Calibrator	1set
8	Vacuumcalibration table	1set
9	2-claws Haul-off machine	1set
10	Single screw extruder for glue melt extrusion	1set
11	Spiral winding cages	1set
12	Cutting machine	1set
13	Stackers	1set
14	Electrical cabinet and electrical control system	1set

 

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PACKAGES AND CONTAINER SHIPMENT